Modelama
Modelama manufacturing facility

Engineered for
consistency.

Across 13 facilities, every production stage operates within embedded quality checkpoints and digital monitoring systems.

Scale with Precision

Scale demonstrates capability. Consistency demonstrates discipline.

13 state-of-the-art production facilities across India and Indonesia — engineered for volume, compliance, and zero-compromise quality at every stage of the production floor.

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YEARS OF MANUFACTURING

Disciplined industrial institution defined by structured systems since 1979.

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Skill & Professional Workforce

Across cutting, stitching, embroidery, finishing, and quality control.

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GARMENTS DAILY

Consistent daily output, scaling to 8–10 million units annually.

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ON-TIME DELIVERY

Structured customs, AQL inspection and milestone tracking across 40+ markets.

How we manufacture

Manufacturing Process

From cutting to washing, every stage is equipped with advanced machinery and skilled craftsmanship to deliver excellence at every step.

1
Cutting

Cutting

Lectra CAD/CAM automated cutting systems with computerised pattern grading — reducing material wastage and delivering consistent panel dimensions across every production run.

2
Embroidery

Embroidery

26 multi-head computer embroidery machines with 1,000+ heads — capable of complex designs, monograms, and brand-specific detailing with consistent thread tension and placement.

3
Stitching

Stitching

High-speed stitching lines with Adler, Brother, and Beisler machines — maintaining strong construction, precise stitching, and detailed finishing at scale.

4
Washing

Washing

Environment-friendly washing processes across dedicated facilities — consistent finishing treatments and environment-conscious processes.

A look inside our facility

Quality & Compliance

Quality and Testing

Quality testing laboratory

Building quality into every garment — from fibre to finished product.

Adhering to our high quality standards, we are focused in reducing rejections and increasing efficiency through robust testing protocols and international compliance frameworks.

1

AQL 4 Point System

Quality control procedures based on AQL 4 point system ensuring consistent defect detection across every batch.

2

German Testing Machines

German testing machines operating on AATCC standards for precise fabric and garment quality analysis.

3

Traffic Light System

Internationally acclaimed Traffic Light Quality assurance system for real-time production quality monitoring.

4

Pre-Production Planning

Intensive pre-production planning to identify and resolve quality parameters before manufacturing begins.

5

Final Inspection

Rigorous final inspection conducted before and after packaging to ensure zero-defect shipments.

6

Design Consultants

International trends and design consultants guiding product development and quality benchmarks.

Facility Tour

Where scale meets precision.

A look across our floors — from design and cutting to embroidery, assembly, and final dispatch.

Design & Innovation

Design & Innovation

High-speed embroidery

High-speed embroidery

Production & assembly lines

Production & assembly lines

Automated cutting systems

Automated cutting systems

Research & development

Research & development

Partner with Modelama

Built for scale.
Proven through consistency.

From sampling to bulk production, our systems are designed for repeatable quality and on-time delivery. Let's discuss your next collection.